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28 Jun 2024 - 12:22 pm

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La unidad Balanset-1A (en lo sucesivo, "el Dispositivo") is a portable kit designed for balancing rotors operating in their own bearings. This device allows for balancing in one or two planes, significantly increasing the service life of machines and mechanisms by reducing dynamic loads on bearing units. The kit includes two vibration sensors, a phase angle sensor, and a measuring unit.

Características y Aplicaciones

Equilibrado in situ: El dispositivo permite equilibrar el rotor directamente en sus cojinetes, eliminando la necesidad de desmontar máquinas especiales y mecanismos. Esto simplifica el proceso y ahorra tiempo.

Automated process: The entire balancing process, from measurement to the installation of corrective weights, is carried out automatically. The user does not need additional skills beyond what is provided in the instructions.

Archivo de datos: Todos los resultados del equilibrio se guardan en el Archivo de equilibrio y se pueden imprimir como protocolos si es necesario.

Additional functions: The Balanset-1A device can also be used as a regular vibrometer to measure the root mean square (RMS) value of total vibration, the RMS value of the rotational component of vibration, and the rotational speed of the rotor. Additionally, it displays vibration velocity time function and spectrum graphs, which can be useful for assessing the technical condition of the balanced machine.

Contenido del Paquete y Principio de Funcionamiento

The basic package includes a measuring unit, two vibration sensors, a phase angle sensor, the necessary accessories, and a flash drive with software. The device operates based on the measurement of mechanical vibrations. Vibration sensors convert the vibrations into an electrical signal, which is then processed by the measuring unit and transferred to a computer for further processing and analysis.

Balancing Recommendations. Vibrometer mode

Condition of machinery: Balancing should only be performed on mechanisms that are in good technical condition and securely mounted on their foundations. It is not recommended to balance mechanisms with worn or damaged bearings.

Rotor cleaning: Before starting work, the rotor should be cleaned of any contaminants.

Resonance: If measurement results differ significantly from run to run, this may indicate resonance. In this case, the rotational speed should be changed or the installation conditions on the foundation should be altered.

Vibrometer measurements: Preliminary measurements in vibrometer mode are recommended. If the total vibration value matches the rotational component, the rotor imbalance is the main contributor to vibration, and balancing can proceed.


Comprobación manual de desequilibrio estático: Para rotores con ejes horizontales, el desequilibrio estático se puede comprobar manualmente girando el rotor 90 grados. Si se detecta un desequilibrio, se debe instalar un contrapeso.

Conclusión

El empleo del dispositivo Balanset-1A garantiza un equilibrado eficaz y rápido del rotor, mejorando su rendimiento y alargando su vida útil. Esta es una solución versátil para quienes participan en el mantenimiento y reparación de mecanismos giratorios.

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